How to install hydraulic seals

The main elements of the hydraulic range are rod seals, piston seals, wipers. B-type loaded U-cup hydraulic seals are used for dynamic reciprocating applications. An example of weighing these different factors can be seen in the hypothetical selection of -rings. They use oil seals (or metric oil seals outside of the United States) that are made of resistant materials like Teflon, silicone, polyacrylate or a fluroelastomer that can handle continuous exposure to oil. Fluid Power Seals are special PTFE seals designed for use as either piston or rod seals and are activated by an elastomer -ring. Back-up rings prevent extrusion of the -ring when it is subjected to high pressures. Rod seals work together with wiper seals to protect a hydraulic system against external contaminants such as dirt and outside weather conditions. These seals are important for maintaining the piston position at rest and to control the motion of cylinder. Wiper seals or scraper seals plays an important role in preventing the entry of external contaminants such as moisture, dirt, and dust to the hydraulic system or cylinder assemblies. Our design process consists of working closely with you to understand the sealing requirements and then applying our design expertise and joint test program to develop the right sealing solution that improves your products sealing performance. Seal House can machine Rod Seals to suit almost any application. Wear rings guide the piston and piston rod within the hydraulic cylinder, absorbing transverse forces, preventing metal-to-metal contact. Nitrile – For applications with temperatures up to 250°F (Nitrile seal elements) with two Nylon or PTFE back-ups are recommended. Wear Rings:They guide the piston and piston rod within the cylinder. A type of dynamic hydraulic seal called a piston seal is exposed to movement on its outer diameter along the tube or bore of a hydraulic cylinder. Sealing Devices offers a complete line of Parker -rings, Polypaks, hydraulic seals, and sealing materials from stock, and is a Certified Parker Sealing Technology Center. This allows pressure build up on one side of the piston, making the cylinder extend or retract. Hydraulic systems are sealed using a combination of specialized seals. The reliable high performance of hydraulic seals is very important to applications in the medical industry. Additionally, with the implementation of our computerized numerical control (CNC) machine, we are able to create high quality hydraulic seals and have them ready to ship in a fraction of the time. Manufacturer of hydraulic seals and guides in several profiles or designs and in a wide range of series and sizes, making them appropriate for a variety of operating conditions and applications. Custom designed PTFE seals for unique applications. Rod seals prevent leakage of fluid from within the cylinder. Non-positive actuated anti-extrusion devices for use down stream from single and double-acting rod or piston seals. They also prevent metal-to-metal contact, optimizing the performance of the sealing system and increasing the seals’ lifespan. The buffer seals attenuate the pressure fluctuations to improve the rod seal performance. We offer a wide range of hydraulic seals designed to suit the cylinder working pressures, always taking the speeds, operating temperature and application into account. Hydraulic wipers prevent contaminants, such as water, dust and debris, from entering the cylinder assembly and hydraulic system. Hydraulic rod seals prevent fluid from leaking outside the cylinder. RFD Rod Seals: Also known as Single Acting Split Housing, these are heavy duty seals that also include an anti-extrusion ring for added protection. Sealing specialists Novotema, are well-versed in specifying the correct elastomer materials for medical application requirement, as well as a wide range of other life science industries. Commonly, wiper seals are constructed using the component polyurethane. Hydraulic applications in power transmission equipment and in control systems have become extremely popular over the years thanks to their efficiency. So, if you have an application that can be solved or improved by installing a hydraulic seal, consult a manufacturer today.

A detailed understanding of the challenges seals will face in their exact operating environment is essential for an accurate specification, with different elastomer materials offering radically different performance characteristics across a range of parameters. Hydraulic seal installation varies depending on the nature of applications. We have an inventory of military and industrial seals (-rings, back-ups, hydraulic seals, thred-seals, stat-seals and all types of packing seals for hydraulic and pneumatics). Its outstanding tear resistance and abrasive resistance result in its slippery surface properties that make it advantageous for use in seals in moving systems such as mass spectrometer probes and valves. Static Hydraulic Seals are positioned in a housing where there is no motion involved, they are sealing only within their limited space. Fitted into the small housing, the RTA seals are combined with an NBR -ring and PTFE inner to maximize sealing resistance against even the highest pressure. Most often, they’re used to power linear actuators, hydraulic cylinders, and pistons in internal combustion engines. These extreme examples might not be commonplace, but they serve to highlight the importance of using high quality sealing solutions designed for the specific demands of such critical environments and applications. Hydraulic cylinders use water, oil or other pressurized fluids to facilitate the movement of heavy machinery. They also serve to protect the rod seal from any contaminants that do manage to find their way into the cylinder (such as metal chips). Single-acting piston seals for use in older type industrial hydraulic cylinders. This leads to scoring on the cylinder and piston rod (expensive repairs), leaks and environmental problems. Rod Seals are also referred to as shaft seals sometimes. Vulcanizing is an excellent solution for non-standard sized -rings and seals delivering greater strength and tolerances. Designed for medium duty applications and can provide both wiping and sealing action in one component in low pressure systems. For continued sealing effectiveness and long seal life, the surface finish of the working surface of either rods or bores should be a maximum of 16 micro-inches. In order to maximise longevity and functionality in specific applications, hydraulic seals are made from a wide range of materials, each with their own unique properties. Hydraulic seals (also referred to as hydraulic cylinder seals or shaft seals) are devices designed to keep fluids from escaping from cylinders or pumps while simultaneously preventing foreign contaminants from entering them. Leather and reinforced materials absorb hydraulic fluid. It’s difficult to pin down specific accessories for use with hydraulic seals, due to the extremely wide range of applications, industries, and types to consider. Piston Seals fit onto shafts with the sealing lip contacting the housing bore. There are two main types of hydraulic seals: static, which seals within a confined space like a gasket , and dynamic, which is exposed to movement on its inner diameter, usually around a shaft of some kind. Usually, hydraulic seals are located on the cylinder head, on the rod shaft, or in the piston. Hydraulic Seal – Allied Metrics Seals & Fasteners, Inc. Polymeric seals make for an easy, inexpensive, replaceable, effective barrier to fluids. Some particular types of hydraulic seals (e.g. bonded seals) are made from metallic materials (including brass, bronze, aluminum, carbon steel, and stainless steel). Therefore, Rod Seals function in conjunction with Wiper Seals to guard a hydraulic configuration against outer contaminants including dust, dirt and outside atmospheric circumstances. Whether it is small or large diameter, low or high pressure, reciprocating or rotary motion, dynamic or static sealing, a suitable product for your application is available. Since 2007 we have been making getting -rings easy by continuing to improve our people, product and process. General-purpose compound suitable for applications requiring resistance to aromatic or halogenated solvents or to high temperature (-20 to 260C with limited service to 315 degrees C). Outstanding resistance to blended aromatic fuels, straight aromatics, halogenated hydrocarbon and other petroleum products.

Balanced seals are seals that are designed to reduce the effects of hydraulic pressure in the seal compartment. Hydraulic Seals go far beyond preventing fluid leakage. Other polymer materials specified for your application. The symmetric seal is used for simple linear operations wherein the cross section of the seal is symmetrical, and this makes it an interchangeable option for rod and piston seals. Offers pump seals for hydraulic fluids with up to 2400 psi pressure, up to 14000 rpm speed, and -40 to 450 degrees F temperature. T-seals are also employed as replacements for existing -rings. Hydraulic seals can be made from a variety of materials such as polyurethane, rubber or PTFE. Applications include: CR is resistant to refrigerants, ammonia, Freon® ( R12, R13, R21, R22, R113, R114, R115, R134A), silicone oils, water, ozone, vegetable oils, alcohols, and low-pressure oxygen. A wide selection of sizes and alternate compounds allow this profile to match up with many hydraulic applications. While using the seal removal and the installation tools, contact with cylinder walls, piston heads, and related precision components is not desirable. Rod seals are used in hydraulic and pneumatic cylinders to seal the system pressure on the rod side against the atmosphere. The tee seal has two nylon back-up rings that are anti-extrusion devices and this allows for the T-seal to function under much higher pressures than a standard -ring. The classification of hydraulic seals is possible, based on function and design. Although static seals vary by number and exact location depending on the specific cylinder structure, all of them serve the purpose of closing gaps between immobile surfaces. The choice of wiper seal should be made based on the choice of piston and rod seals. Nitrile u-cups come in 70, 80 and 90 durometers and are ideal in low pressure, hydraulic and pneumatic cylinders. WCA Wiper Seals: Featuring a corrosion-resistant metal ring that encompasses the NBR seal, these Heavy Duty seals follow the side movement of the rod to keep it free from heavily deposited dirt. Over time however, it is expected that hydraulic seals will eventually need replacing, this can be down to general wear and tear, improper installation or exposure to extreme elements. At Allied Metrics, we offer our customers a full range of high-quality seals suitable for numerous applications. Whereas conventional seals are manufactured from leather, neoprene, rubber or fabric-reinforced elastomers, DEPAC puts its trust in polymer material. Wiper Seals:Also called wipers or scrapers, these prevent dirt, chips, and moisture from entering the piston rods, as they retract into the hydraulic cylinder. They are made with different profiles and materials and protect the cylinder head against possible leakage of liquids or gases. And, hydraulic wipers scrape moisture, dirt and other foreign particles from the piston rods as they retract into the cylinder. The Rod Seal is the seal in the hydraulic cylinder with the most demanding requirement specifications. In that sense, prioritization is important when selecting and applying different types of hydraulic seals. An additional consideration for hydraulic applications is that sealing components are often required to perform in higher temperatures, as well as return to their original dimensions after a sustained period of dynamic motion. A wiper helps prevent dirt particles from entering the hydraulic system. Not only must the hydraulic seals prevent leakage of fluid from the Cylinder, but hydraulic seals must also withstand high pressures, extreme temperatures and transverse forces within the cylinder. The edge of the sealing lip and the shaft counterface form the most important functional area of a radial shaft seal. By keeping everything from dirt to moisture outside of the system, scraper seals prevent any damage to rods, cylinder walls, seals and other important elements of the system. By reworking old bores and extending the life of cylinders, the inside clearance widens and changes the seal specifications. Hydraulic seal failure in medical applications can cause serious problems, ranging from inaccurate drug dosages to critical malfunctions with artificial hearts.

DEPAC has recognised this circumstance – and produces hydraulic seals according to the latest technical findings. The compression set, in turn, is affected by temperature fluctuations, hydraulic pressure variations, and the exact nature of the fluid the -ring is in contact with. The evaluation of these demands is of critical importance in the selection of seals, and in special cases so too are the operating conditions (pressure, temperature and linear velocity). Buffer seals are used in hydraulic systems with excess system pressure. DEPAC hydraulic seals however are made of a unique polymer material with homogeneously incorporated lubricant. This results in reduced sealing efficiency and can even render the seals useless. Their four-lobed design allows them to achieve up to twice the sealing power of normal -rings with less mechanical deformation. Reach out to us to inquire about our stock of hydraulic seals. We have a complete range of hydraulic seals and we can also assist you in creating custom-made seals for linear and static hydraulic applications. Piston seals prevent fluid from flowing past the piston head into the unpressurised chamber and allow fluid pressure to create positive pressure on the piston. 1,306 hydraulic seals stock photos, vectors, and illustrations are available royalty-free. In reworked cylinders, all seals can be custom designed to perform substantially better that stock seals. Hydraulic Seals Australia is a 100% Australian owned business providing you with the highest quality seals and sealing solutions for all your industry needs. Matches the chemical and temperature resistance of solid PTFE -Rings and possesses the elasticity and recovery properties of the core elastomer which are crucial in many sealing applications. Symmetric seals are an alternative to rod and piston seals and are used with simple linear operations. Gland or rod seals prevent fluid leakage from the cylinder past the rod and into the atmosphere. CDK offer a seal kitting service for hydraulic cylinder manufacturers and repairers. Other products include grommets, bumpers, bushings, tips & caps, motor mounts, balls, stoppers, beveled washers, suction cups & vacuum tools, & -rings. More than a decade ago, System Seals began providing cylinder repair shops with customized seals that allowed them to rework old bores and avoid replacing the cylinders altogether. Wear rings are another type of sealing device, as well as rod wipers. Our pneumatic and hydraulic seals are available in various materials , many of which are FDA approved. There is less friction between the seal and the cylinder and therefore minimal wear. Metal cased lip seals offer the same advantages as all other PTFE seals, with the added ability to be press-fit into an outboard groove. Hydraulic rod seals are a common type of Hydraulic seals which are used in mobile hydraulics, injection moulding machines and standard cylinders, etc. The lubricant you have chosen must be compatible with the raw materials used to produce the seal. You can customize your fluid power seals to meet your specifications such as size, color, material compound or application to further enhance your equipment and operations. With modern production methods DEPAC is able to supply its entire range of seals at highly competitive prices. In our previous blog , we talked about Pneumatic Seals with an insight into some of their most common applications. As such, (dynamic) piston seals are extremely important to maintain the efficiency of a hydraulic system. These seals are made with a lip that provides superior sealing while being exposed to linear movement. Where you’ll be using your hydraulic seals matters just as much as what you’re using them on. Rotary Seals – Rotary seals are used in components with rotating parts to prevent the leakage of lubrication fluids while preventing entrance of foreign bodies or liquids. A wiper, also known as a rod wiper, dust seal, excluder or scraper, is a ring in a cylinder that is used to wipe or scrape dirt from the rod or shaft. Because of the frequency with which these shafts rotate, oscillating seals are usually made of a relatively hard material and have self-lubricating capabilities.

Hydraulic seal manufacturers create many products that are application specific and specially designed to prevent leaks under very particular circumstances. A hydraulic seal is used to contain fluids and maintain the hydraulic pressure (piston seal, rod seal, back-up ring), to stop the inlet of impurities and to preserve the lubricating film on the rod (wiper seal) and to resist any deformation under a radial load by guiding the piston and rod (wear ring and guide strip). When selecting the best seals for your hydraulic ram, both at OEM or repair stage, it’s important to consider the parameters of the application and the operating conditions. Hydraulic applications can be challenging for seals. Thousands of hydraulic seal manufacturers have been formulated for specific applications. All of the metal materials used to create seals may be plated or galvanized for added oxidation protection and strength. The most common place to find these seals, however, is in a hydraulic cylinder. The piston seals acts as a pressure barrier and prevent fluid from passing the piston. A leading manufacturer of moulded rubber seals, elastomer components and custom engineered solutions; manufactured to the highest quality standards, in medium-to-high volumes, to a diverse range of industries around the globe. Rod seals are used in mobile hydraulic, agricultural, and general industrial applications. Also, these seals protect the rod seals from contaminants. As an application user, you must review the user manual provided along with the purchase of hydraulic seals. Designed for light duty applications where style WD wipers are not required. We offer almost 16,000 hydraulic seals to choose from. Our polyurethane u-cups come in symmetrical and double-lip rod and piston asymmetrical styles that maintain a comprehensive water resistant seal. These flaws are often capable of preventing satisfactory -ring performance under the variable operating pressures of aircraft systems; therefore, -rings should be rejected for flaws that affect their performance. The -ring is considered a universal sealing device. T-seals: These seals can be designed in both rod and piston styles to prevent extrusion and spiraling. Conventional seals swell as they absorb hydraulic fluid. Sometimes called loaded-lip U-cups, B-style polypack, and lip seals, these seals have a beveled edge with a symmetrical cross section. Hydraulic seals are generally relatively soft, non-metallic rings captured in groove or fixed in a combination of rings, forming a seal assembly, to block or separate fluid in reciprocating motion applications. Piston seals are important for controlling the motion of a cylinder. Deep-Z rod seals are a type of symmetrically loaded U-cup seal. To better understand our hydraulic seal capabilities unique to your application, please complete our contact form or send an email to gbsa@ with a drawing of your part. Applications: General purpose sealing, Air Tools, Hydraulic fluids, Petroleum based oils, fuels, L.P. gases, Cold Water, Silicone greases and oils, Di-ester base lubricants (MIL-L-7808), Ethylene glycol base fluids (Hydrolubes) and Hydraulic Fluids and in static and dynamic applications. We supply 100s of styles and 1000s of sizes of hydraulic seals in inch and metric sizes. Wipers: Commonly known as scraper seals, these wipers help the ingress of external contaminants, which can damage the sealing system, as well as the application machinery. The T-shaped design prevents spiral failure that occurs with -rings used in cylinders with long strokes. This grants for equal and even wear, and stress allotment on the seals. Hydraulic seals are produced in most cases like any gother mechanical seal or component made of polymers. Rely on hydraulics or pneumatic seals. Polytetrafluoroethylene (PTFE) -rings: Temperature & Chemical Resistant PTFE is a popular -Ring material which is White in color. Are relatively soft, non-metallic rings captured in a groove or fixed in a combination of rings, to form a seal assembly, to block or separate fluid in reciprocating motion applications. 7. Durability: Hydraulic seals are designed to have long service lives.